Setting Up A Better Manufacturing Area

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Setting Up A Better Manufacturing Area

After a few members of our team were injured in serious accidents, I decided that it would be smart to take a closer look at our setup. Instead of ignoring some of the issues and forgetting about older equipment, we started thinking carefully about how each piece operated and how we could improve our workflow. We were able to identify several large issues with our procedures, and it really helped to boost productivity and safety in our workspace. I decided to make this blog for any business owner that is concerned about creating a safer environment for their employees and their clients.

Common Cooling Tower Issues

Industrial processes like oil refining and waste incineration lead to heat production. Therefore, having cooling equipment is essential to prevent your manufacturing equipment from overheating. Cooling tower products are excellent for eliminating excess heat from your equipment through evaporative cooling. However, cooling towers experience various issues that may slow down this equipment or cause total breakdown with time. Hence, you need to understand these issues and their solutions. Here are the common cooling tower problems.


Cooling towers may corrode when their metallic parts are exposed to air, water, and chemicals such as sodium during the cooling process. The corrosion may eat the metal components away, damaging your cooling tower parts. In this regard, you may spend a lot of money on repairing the damage. Additionally, a corroded cooling tower may become inefficient and consume more energy, increasing power bills. 

To solve corrosion issues, inspect your cooling tower regularly to identify rust problems early. This way, you can do repairs before the corrosion spreads. Moreover, using corrosion-resistant cooling tower products with polymeric coatings can prevent corrosion.

Noise Emissions

Cooling towers have moving parts, including fans and motors, that produce noise, especially in large industrial plants that require large cooling systems. Additionally, water droplets fall on the towers basin during cooling, creating noise. This may lead to noise pollution. Containing noise emissions is necessary to adhere to noise regulations and improve comfort in your industrial setting. 

Using efficient fans and repairing or replacing damaged cooling tower parts can help reduce the noise. Moreover, noise reduction solutions such as placing noise reduction mats in the cooling tower's basin can suppress the noise.


Scaling refers to the layer of insoluble chemicals or minerals forming on your cooling tower's heat exchange surfaces. Generally, scaling build-up prevents efficient heat transfer and may damage the tower's pipe. Therefore, scaling removal is necessary to preserve your cooling tower products and boost their performance. Routine cooling tower inspections and monitoring of the calcium levels in water also help prevent scaling.


As your cooling tower operates, dirt particles settle in the system, resulting in clogging. This is called fouling. Thus, you need to remove these particles to ensure proper cooling. However, smaller particles have a larger surface area and cause significant cooling issues. Also, smaller particles are more difficult to eliminate from your water cooling products. Therefore, routinely inspect your cooling tower for particles and flush them out before they clog your system.

The common issues your cooling tower products may experience include fouling, scaling, noise emissions, and corrosion. Understanding these issues will help you solve these problems more confidently. If you are in need of cooling tower products, contact a supplier near you.