Setting Up A Better Manufacturing Area

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Setting Up A Better Manufacturing Area

After a few members of our team were injured in serious accidents, I decided that it would be smart to take a closer look at our setup. Instead of ignoring some of the issues and forgetting about older equipment, we started thinking carefully about how each piece operated and how we could improve our workflow. We were able to identify several large issues with our procedures, and it really helped to boost productivity and safety in our workspace. I decided to make this blog for any business owner that is concerned about creating a safer environment for their employees and their clients.

3 Ways A Steam Generator Is Better Than A Boiler

While some facilities use a boiler to generate steam, this isn't your only option. You can also use a steam generator unit. What are the advantages of using a generator rather than a boiler to produce the steam you need for your facility?

1. Steam Generators Start Working Faster

If you use a regular boiler to create the steam you need, then you might have to wait for the boiler to start up, warm up, and get to the stage where it produces a steady supply of steam. This wait can delay your production processes. The more steam you need to use, the longer you will have to wait.

If you need steam to work, then you might have periods of downtime while your boiler gets up to working capacity. You won't necessarily have a responsive and fast supply of steam when you need it.

Steam generators start up much faster. These systems have a simpler design with fewer parts than a typical boiler. They don't need to heat up as much water to start producing consistent supplies of steam. So, the generator will be faster and more responsive. You get the steam you need when you need it.

2. Easier Installation

A steam boiler installation can be complex. You might need to site the boiler in a special room or space. If you can't put the unit close to areas where you use steam, then you will have to build a network of pipes to deliver steam from the boiler room to key areas in your facility.

Steam generators are smaller and more compact units. They don't take up as much space as a boiler, so you will find it easier to locate the generator close to its points of use. Plus, its compact size allows you to move the generator from place to place if you need to.

3. Cost Savings

The costs of using a boiler to create steam can be high. Complex installations increase your initial investment costs. Plus, you have to cover the costs of energy and water.

Typical boilers use a lot of energy and fuel to create steam. Their longer heating times increase their energy costs. They have to use a large volume of water to create the steam you need.

A steam generator reduces your costs. Your installation costs will be minimal and your energy and water usage will be lower. These generators heat up fast so their energy usage is reduced. Your water bills will also be lower because the units can create more steam from less water.

To find out more, contact a company like Clayton Industries.